CNC Milling and Turning Program

CNC Milling Program
O1234;
Name of program
N10 G21 G40 G49;
Metric programming, tool compensation cancel
N20 G91 G30 Z0;
Incremental programming, Return to zero position for z
N30 T02 M06;
Change tool no. 2
N40 M03 S1000;
Spindle rotates clockwise 1000RPM
N50 G43 H5 Z2.;
Tool length compensation +ve direction up to 2 mm
N60 G55 G90 G00 X0 Y0;
Working coordinate G55, Absolute programming, Tool at X=0 Y=0 position
N70 G01 Z-5. F10;
Cutting in Z-direction until it reaches z = –5mm with feed 10mm/min
N80 G01 X0 Y50. F100;
Cutting to Y-direction to Y=50 with 100mm/min
N90 Y100.;
Cutting to Y-direction Y=100
N100 X100.;
Cutting to X-direction X=100
N110 X0;
Cutting to X-direction X=0
N120 G30 Z0
Return to zero position for z

CNC Turning Program
O1234;
Program name
N10 G28 U0 W0;
Go to Reference point (Machine Zero position)
N20 G92 S1200 M41 M03;
Max. spindle speed, 1200 RPM, Low gear, Spindle CW
N30 G96 S400 T0404;
Constant surface speed, 400 RPM, Tool no. 4 with tool offset no. 4
N40 G00 X2.6 Z0 M08;
Rapid positioning(without cutting) to position X=2.6, Z=0 in mm, coolant ON
N50 G01 X0.74 F0.5;
Facing process tool will move to position X=0.74 with feed 0.5mm/min
N60 G00 X3. Z5. M09;
Rapid positioning(without cutting) to position X=3, Z5 in mm, coolant OFF
N70 G28 U0 W0;
Go to Reference point (Machine Zero position)
N80 M30;
End of program

»»  CNC PROGRAMMING...“CNC Milling and Turning Program”

Choosing benchtop CNC precision milling machine

Benchtop CNC precision milling machine has some types, models, and sizes that you can choose. Milling machine is often used to perform some tasks in industry manufacturer such as shape wood, metal or other solid materials. With its new technology, most of milling machine now is equipped with computer numerical control technology, with this technology; the machine can work with less human intervention.

Benchtop CNC precision milling machine is quite popular in industry field. Milling machine can be used to shape to shape any kind of solid materials such as wood, metal, brass, steel, plastic or aluminum. This machine is quite small, the sizes will save a lot of space. Even if the size is small, this machine can perform many task in industry field.

Most of people often use this machine to do some small production jobs. The machine is quite simple, because it can be relocated and doesn’t require a lot of space. With its technology, this machine is often used by many manufacturers for their lighter productions jobs. The price for this machine is also quite affordable, compare with the benefit that you can get from this machine, buying benchtop CNC precision milling machine is really useful for your smaller productions needs.

»»  CNC PROGRAMMING...“Choosing benchtop CNC precision milling machine”

More details about CNC milling machine

CNC milling machine is a machine to shape any kind of solid materials such as metal, wood, aluminum or brass. This milling machine is often used in many manufacturing shop. This machine can perform some tasks simple such as cutting, drilling to more complex task such as contouring.  This machine is perfect solutions for any light or heavy industrial work.  There are some models and types that you can choose.

CNC milling machine, as the name suggested, this machine is featured with computer numerical control technology. This technology will make this machine to work with less human intervention.  This machine is quite popular and often used by many manufacturers.  This machine can be used to shape any kind of solid materials with high precision. With its technology, this machine is quite small and can be placed anywhere. With its size, this will also save a lot of space.

Most of manufacturer in industry field often use this machine to perform some small production jobs. This machine is also quite inexpensive compared with the benefit that you can get. So if you have decided to buy this machine, you can get CNC milling machine that available in some online stores.

»»  CNC PROGRAMMING...“More details about CNC milling machine”

Setting up a Vise toward a CNC Milling Machine

Indicating the vise of your CNC milling machine vise is included in the most important thing of machining process. To cut the parts correctly, the fixture of work-holding is supposed to be definitely straight. Through digital indicator or a dial, you may get the vise become straight in .0001 from an inch, to result in accurate parts within the machining environment. Therefore, you need a wrench, mallet, and t-bolts. Pleas pay attention to the instructions.

First, clean the table of cnc milling machine vise of all metal chips and debris. It is essential that you clean the table and be flat. Then, use the stone of sanding to remove anykind of rust from your table and also compressed air in getting in crannies and nook to remove the debris which you cannot see through naked eyes. Next, you may place a vise to the table by the jaw plate to face to the front. The vise is supposed to be placed to make the vise C-slots are more than two T-slots corresponding toward the table. Tighten your bolts, then loosen enough to wiggle easily the vise by using one hand, then tap with a wrench or a mallet.

Next, bring in manual way the spindle toward the vice, and leave its bottom one foot from the vise. Then, attach the holder of indicator toward the spindle. You bring down the spindle so the tip would be between the two jaws vise. You move to the back the spindle to allow it pressing against the jaw at the back. Then, spin the indicator bezel to be zero. You may move  yoru spindle from the left to the right. Last, tap your jaw to get the solid zero. You may use the wrench and tighten carefully the jaw as well as re-check the axis of your cnc milling machine vise.

»»  CNC PROGRAMMING...“Setting up a Vise toward a CNC Milling Machine”

Warming Up Machine is very important

CNC Program warming up  is very important
In a workshop using cnc machines are very important. for it takes care of very serious cnc machine. One of the things that have to do is "Warming Up". cnc program warming up much needed weeks to initiate activities in cnc machining process. especially when the engine quit in a long time (8 to 10 hours). This is very useful to sustainability cnc machine itself. According to the experience I have gained useful engines warming up the program include:
1. Streamlining the lubrication oil circulation after not circulate (stop)
2. Error check before mass production

    ATC Spindle
    X Y Z - Axis movement
    The flow of coolant

3. Check hydraulic oil for Clamp and Unclamp (clamping function) And much more

Here I give examples of CNC program warming up that I apply in the machine controller Toyosk TVT 313M1 with Fanuc Series 32i Model A

O1000 ( X Y Z - TRVRS RUNNING WARMING UP )
;
G0G91G28Z0M08M50;
G0G91G28X0Y0;
G80G40G49;
M10M12M60;
G4X3.0;
G0G90G53X-280.0Y-350.0;
M3S200M7;
G53Z-300.0;
G4X3.0;
M5M9;
M11M13M61;
/M99;
G0G91G80G28Z0;
G4X1.0;
G91G28X0Y0M9;
;
M30;
;
%

Make sure the movement of 0%, 25%, 50% and 100% (feed rate)
Make sure the first run the program with the command "single block"

If this is done with certain serious age of cnc machine component hardware and software will grow old

»»  CNC PROGRAMMING...“Warming Up Machine is very important”

Haas Automation a local dealer in india

The largest CNC machine tool builder in the Western World, Haas Automation manufactures a full line of CNC machining centers vertical and horizontal, CNC lathes, rotary tables and 5C indexers. Haas machine tools and rotary products are built to demanding specifications Gene Haas to provide higher accuracy, repeatability and durability than other machine tools on the market.

Founded by Gene Haas in 1983, Haas Automation has always produced quality products at affordable prices. By relying on volume sales rather than profit per unit to build the company, Haas Automation provides more standard features, high-tech innovations and rock-solid engineering than perhaps any other CNC manufacturer in the world - and at a better price!

Similarly, a glimpse of Haas Automation, Haas Below is a local dealer in India, probably as information only:

Haas Automation a local dealer in india:

• India - Ahmedabad

A DIVISION OF CNC SERVICING & SOLUTIONS
73-76 Karnavati Industrial Estate
Sardar Patel Ring Road
Odhav Kathvada Char Rasta
Odhav, Ahmedabad - 382 415
INDIA
  TEL: (91) 79-32405007
  FAX: (91) 22-27742182
  sales@haasindia.com

• India - Bengaluru

A DIVISION OF MANAV MARKETING PVT LTD
No. 430-431, 12th Cross, 4th Phase
Peenya Industrial Area
Bangalore – 560 058
INDIA
  TEL: (91) 80 4117 9452 / 53
  FAX: (91) 80 4117 9451
  manavblr@vsnl.com
  sales@haassouthindia.com

• India - Coimbatore

A DIVISION OF MANAV MARKETING PVT LTD
No. 540/1, Sakthi Eswara Nagar
Near Mahalingapuram Vellalore Post
Coimbatore 641 111
  TEL: (91) 422 2413924 or 5
  FAX: (91) 80 4117 9451
  manavblr@vsnl.com
  sales@haassouthindia.com

• India - Delhi Bhiwadi

A DIVISION OF CNC SERVICING & SOLUTIONS
G 716, Chopanki Industrial Area
Near BKT Tyres
Bhiwadi, Rajasthan - 301 019
INDIA
  TEL: (91) 93-14226458, 93-14479009
  FAX: (91) 22-27742182
  sales@haasindia.com

• India - Haas India - Navi Mumbai

Haas Automation India Headquarters
Plot EL 35
TTC Industrial Area
MIDC, Mahape, Navi Mumbai 400 709
India
  TEL: +91-22-66098830,61392800
  FAX: +91-22-66098831
  indiasales@haascnc.com
  indiaservice@haascnc.com

• India - Mumbai

A DIVISION OF CNC SERVICING & SOLUTIONS
22, Ground Floor, Grow More Tower
Plot No. 5, Sector-2, Kharghar
Navi Mumbai - 410 210
INDIA
  TEL: (91)22-27742181
  FAX: (91)22-27742182
  sales@haasindia.com

• India - Pune

A DIVISION OF CNC SERVICING & SOLUTIONS
Sub Plot No. 3, Final Plot No. 109 to 111
Ramtekdi Industrial Estate
Hadapsar, Pune - 411 013
INDIA
  TEL: (91) 20-32935433
  FAX: (91) 20-26820743
  sales@haasindia.com

»»  CNC PROGRAMMING...“Haas Automation a local dealer in india”