Constant lead Threading (G32) Interpolation Funtion

Tapered screws and scroll threads in addition to equal lead straight threads can be cut by using a G32 command.
The spindle speed is read from the position coder on the spindle in real time and converted to a cutting feedrate for feed-per minute mode, which is used to move the tool.


Example of threading
FORMAT

In general, threading is repeated along the same tool path in rough cutting through finish cutting for a screw. Since threading starts when the position coder mounted on the spindle outputs a one-spindle-rotation signal, threading is started at a fixed point and the tool path on the workpiece is unchanged for repeated threading. Note that the spindle speed must remain constant from rough cutting through finish cutting. If not, incorrect thread lead will occur.

LZ and LX of a tapered thread

In general, the lag of the servo system, etc. will produce somewhat incorrect leads at the starting and ending points of a thread cut. To compensate for this, a threading length somewhat longer than required should be specified.

Ranges of lead sizes that can be specified
Metric input = Least command increment 0.0001 to 500.0000 mm
Inch input = Least command increment 0.000001 to 9.999999 inch


Example


" WARNING "
1. Feedrate override is effective (fixed at 100%) during threading.
2. It is very dangerous to stop feeding the thread cutter without stopping the spindle.
This will suddenly increase the cutting depth. Thus, the feed hold function is
ineffective while threading. If the feed hold button is pressed during threading, the tool will stop after a block not specifying threading is executed as if the SINGLE BLOCK button were pushed. However, the feed hold lamp (SPL lamp) lights when
the FEED HOLD button on the machine control panel is pushed. Then, when the tool stops, the lamp is turned off (Single Block stop status).
3. When the FEED HOLD button is pressed again in the first block after threading mode that does not specify threading (or the button has been held down), the tool stops immediately at the block that does not specify threading.
4. When threading is executed in the single block status, the tool stops after execution of the first block not specifying threading.
5 When the mode was changed from automatic operation to manual operation during threading, the tool stops at the first block not specifying threading as when the feed hold button is pushed as mentioned in Warning 3.
However, when the mode is changed from one automatic operation mode to another, the tool stops after execution of the block not specifying threading as for the single block mode in Note 4.
6. When the previous block was a threading block, cutting will start immediately without waiting for detection of the one-spindle-rotation signal even if the present block is a threading block.
G32Z _ F_ ;
Z _; (A 1-turn signal is not detected before this block.)
G32 ; (Regarded as threading block.)
Z_ F_ ; (One turn signal is also not detected.)
7. Because the constant surface speed control is effective during scroll thread or tapered screw cutting and the spindle speed changes, the correct thread lead may not be cut. Therefore, do not use the constant surface speed control during threading. Instead, use G97.
8. A movement block preceding the threading block must not specify chamfering or corner R.
9. A threading block must not specifying chamfering or corner R.
10. The spindle speed override function is disabled during threading. The spindle speed is fixed at 100%.
11. Thread cycle retract function is ineffective to G32.
»»  CNC PROGRAMMING...“Constant lead Threading (G32) Interpolation Funtion”

Continuous Path Systems "Straight cut and Contouring systems"

These systems provide continuous path such that the tool can perform while the axes are
moving, enabling the system to generate angular surfaces, two-dimensional curves, or threedimensional contours .
Example is a milling machine where such tasks are accomplished (see Image LH).Each axis might move continuously at a different velocity. Velocity error is significant in affecting the positions of the cutter (see image RH). It is much more important in circular contour cutting where one axis follows sine function while the other follows cosine function.


Example:
A CNC milling machine has to cut a slot located between the points (0,0) and (4,3)
on the XY-plane where the dimensions are in inches. If the speed along the slot is to be 0.1 in/sec, find the cutting time and axial velocities.


Distance traveled along the slot = (16+9)'"2 = 5"
Cutting time = 5/0.1 = 50 sec

Vx = xV/(x2+y2)" = 4(0.1)/5 = 0.08 in/sec
Vy =yV/(x2+y2)'"2 = 3(0.1)/5 = 0.06 in/sec
If the velocity is Y-axis is off by 10%, what would be the new position ?

New velocity in y is 0.9 x 0 .06 = 0.054 in/sec
In 50 sec, the y- will move a distance [50(0.054)] = 2.7 in.
»»  CNC PROGRAMMING...“Continuous Path Systems "Straight cut and Contouring systems"”

The GE Fanuc CNC controls Serial Cable Connection

The GE Fanuc CNC controls have a minimum of one serial communication port
available for communications. This port is designed to conform to the basic
requirements of the EIA232C standard. Connection to an EIA232 or EIA574
compliant device can be accomplished using a null modem cable.

Communication Cable Diagrams
EIA232C Null Modem Cable
This cable, utilizing a DB25P connector to a DB25S connector, uses Control
Codes also known as Software Handshaking. Controls and PG systems use
serial inter-face.


NOTE:
Pin #25 has 24 volts power supply on it. Do not use for normal interface
connection or damage to the control may occur.

EIA232C to EIA574 Null Modem Cable
This cable can be used for interfacing between IBM-compatible computers and
GE Fanuc controls. This cable uses a DB25P connector to a DB9S connector.
This is the most commonly used cable for communications and is available from
GE Fanuc or easily fabricated.

»»  CNC PROGRAMMING...“The GE Fanuc CNC controls Serial Cable Connection”

Mori Seiki Announcing a New Model in DMU eVo Series

The DMU 60 eVo is the newest model in DMG’s successful eVo Series that has sold more than 3,000 units
throughout the world. In recent years there has been growing demand for manufacturing complex
workpieces, particularly in the aircraft and medical equipment industries. Mori Seiki and DMG, the world’s
biggest manufacturing group for 5-axis machines, launch the DMU 60 eVo in order to meet this demand.
The distinctive features of the DMU 60 eVo include:
(1) Revolutionary gantry design for highest rigidity and precision
(2) Improved swivel rotary table
(3) Linear motor drive (option)
(4) Space saving

(1) Revolutionary gantry design
The DMU 60 eVo has a gantry construction in which the X and Y axes are placed in the upper part of the
machine. This construction enables the machine to minimize spindle overhang and increase stability and
rigidity, thereby maintaining high precision for a long time. Additionally, the optimally positioned Y-axis
saddle and the rounded design for the front of the machine provide efficient setups and outstanding
accessibility to the working area from two sides.

(2) Improved swivel rotary table
The eVo Series’ proven swivel rotary table has been strengthened further. The 600 x 500 mm swivel rotary
table (corner: f630 mm) maintains the successful design concept, while doubling the loading capacity to
400 kg. With a swivel range from -5°to +110°, the machine is capable of handling a wide range of machining.
Turning specifications with a C-axis rotational speed of 1,000 min-1 (FD specifications) are also available as
an option.

(3) Linear motor drive (option)
A standard DMU 60 eVo uses ball screw drive for the X and Y axes (rapid traverse rate: 50 m/min). Optional
linear motor drive (rapid traverse rate: 80 m/min) is ideal for customers who need even greater efficiency.
The linear motor drive offers high speed and high acceleration feed, and achieves superb positioning
accuracy, with a positioning error only one-tenth of that of the ball screw drive. Additionally, the machine
uses fewer consumable parts, which requires less maintenance and maximizes production efficiency.

(4) Space saving
With a footprint of 6.1 m2, the DMU 60 eVo boasts the highest level of compactness in its class. Due to
machine's unique construction, the footprint stays almost the same, regardless of the size of the tool
magazine.

Major Specifications
Axis travel (X/Y/Z)
600/500/500 mm
(B/C) 
-5° to +110°/360°
Max. workpiece size 
600 mm x 500 mm (corner: f630 mm)
Table loading capacity 
400 kg
Max. spindle speed 
14,000 [18,000] [24,000] min-1
Spindle drive motor
14,000 min-1 :18.9/14 kW (40% ED/100% ED)
[18,000 min-1 :35/25 kW (40% ED/100% ED)]
[24,000 min-1 :24/16 kW (40% ED/100% ED)]
Rapid traverse rate (X/Y/Z)
50/50/50 m/minRapid traverse rate (X/Y/Z) [Linear drive]
[80/80/80 m/min] *1
Table max. rotational speed (B/C)
60/60 [1,000] min-1
Tool storage capacity 
Chain type 30 [60] [120] tools
Footprint 
2,150 x 2,830

Note:  [ ] Option
       : *1: Z-axis is ball screw drive



»»  CNC PROGRAMMING...“Mori Seiki Announcing a New Model in DMU eVo Series”

Vertical Machining Center VMC 500 made ​​in Indonesia


VMC 500 is a Model of Vertical Machining Center  machines made ​​in Indonesia. with Process Design, Fabrication and Testing has been using the latest technology for Machine Tools.
Main features of VMC 500
- The XYZ axis employs highly smooth and precision linear guides for high speed traverse
- Wide workspace and table
- Automatic tool change reduces non cutting time thus realize short cycle time machining (12 tools on magazine)
- Heavy duty and reliability control and servo units
- Swing operator panel for easy operations and setting
- The use of flat covers allows operator close access to the machine, thus improving workability and safety
ConstructionsCNC Control features :
-Latest Advance CNC Control Units (Siemens 802C/GSK218M)for Heavy Duty Machining Operations
-3 Axis Simultaneous Movement
-RS 232C for Data Transfer between CNC and PC
-16 Machining Cycles
-DNC (Direct Numerical Control) System Facilities
-User Friendly Programming




Due to Rigid Constructions, Precision of Linear Guides and Mechanical
Drive Units, Reliability of CNC (Computer Numerical Control), become
VMC 500 Vertical Machining Centre High Quality , High
Productivity and Low Cost.
Design for Global Quality and ReliabilityDesign

PT SARIMAS AHMADI PRATAMA
Head Office : Jl. Jatimulya No. 52 Kampung Sawah
Depok 16413 –INDONESIA
Phone : +62 –21 –87903678/98228085
Fax : +62 –21 –8756722
Factory : Jl. Pondok Rajeg RT.2 / RW.3 Kel. Pondok
Rajeg Kecamatan Cibinong, Kabupaten Bogor

Marketing Office : ASIMPI, Adhi Graha Building fl. 10th
Jl. Jend Gatot Subroto –Jakarta 12950
Phone : +62 –21 –57930883
Fax : +62 –21 –57930883
E-mail : sarimas-ap@cbn.net.id
cncmarketing@ahmadi-mesin.com.
Website: www.ahmadi-mesin.com
»»  CNC PROGRAMMING...“Vertical Machining Center VMC 500 made ​​in Indonesia”